Brushless DC motor (BLDC motor) speed control system.
  • This product is scheduled to be discontinued. See Product Line Update for replacement
Unit of Measure

Specifications

Motor Type

- Brushless DC Motor

Motor Frame Size

- 3.54 in.90 mm

Output Power

- 120 W (1/6 HP)

Power Supply

- Single-Phase/Three-Phase 200-230 VAC

Shaft/Gear Type

- Hollow Shaft Flat Gearhead

Gear Ratio (X:1)

- 20 :1

Output Shaft Diameter

- 20 mm

Rated Torque

- 60 lb-in6.8 N·m

Electromagnetic Brake

- Equipped

Control Module Included

- Yes

Variable Speed Range (r/min)

- 0.15 ~ 150

Permissible Load Inertia

- 3800 oz-in²700 x 10-4 kg·m²

Permissible Overhung Load

- 0.39 in. from gearhead mounting surface = 290 lb0.79 in. from gearhead mounting surface = 240 lb10 mm from gearhead mounting surface = 1300 N20 mm from gearhead mounting surface = 1110 N

Permissible Thrust Load

- 112 lb500 N

Alarm Output

- Yes

Position Control Mode

- Yes

Vertical Drive (Gravitational Operation)

- Yes

Max. Extension Length (m)

- 20

Components

- BXM5120M-GFS (Motor) BXD120A-C (Driver) OPX-1A (Control Module) GFS5G20FR (Gearhead)

RoHS Compliant

- Yes

Safety Standards

- UL CSA EN CE

CE Marking

- Low Voltage Directives EMC Directives

Insulation Class

- [Motor] UL, CSA standards: Class A (221ºF [105ºC])
EN standards: Class E (248ºF [120ºC])

Insulation Resistance (Motor)

- 100 MΩ or more when 500 VDC megger is applied between the windings and the case after continuous operation under normal ambient temperature and humidity (except for encoder).

Insulation Resistance (Driver)

- 100 M Ω or more when 500 VDC megger is applied between the power supply input terminal and the case, and between the power supply input terminal and the I/O terminal after continuous operation under normal ambient temperature and humidity.

Dielectric Strength (Motor)

- Sufficient to withstand 1.5 kVAC at 50 Hz applied between the windings and the case for 1 minute after continuous operation under normal ambient temperature and humidity (except for encoder).

Dielectric Strength (Driver)

- Sufficient to withstand 1.5 kVAC, 50 Hz applied between case and power supply input for 1 min. and 1.8 kVAC, 50 Hz applied between power supply input and the I/O terminal for 1 min. after continuous operation under normal ambient temperature and humidity.

Control System

- PWM Control

Control Detection System

- Optical Encoder (500 P/R)

Ambient Temperature Range

- 32ºF ~ 122ºF (0ºC ~ 50ºC), nonfreezing

Ambient Humidity

- 85% maximum, noncondensing

Operating Atmosphere

- No corrosive gases or dust. Use in a radioactive or magnetic field, vacuum or any other special environment is prohibited.

List Price

-
$1,494.00

Brake Specifications

Brake Type

- Active when the power is off, automatically controlled by the driver.

Static Friction Torque

- 56 oz-in

Speed Control Features

Speed Control Method (Select one of the following)

- Internal potentiometer Digital speed setting External DC voltage External potentiometer (20kΩ, 1/4W)

Number of Speed Settings

- 8

Multi-Speed Setting Method

- Select one of the following methods:
8 speeds: Digital setting (with OPX-1A)
8 speeds: 6 speeds set by digital setting (with OPX-1A), 1 speed set by the internal speed potentiometer, and 1 speed set by the external speed potentiometer (20 kΩ, 1/4 W) or external DC voltage, 0 ~ 5 VDC (input impedence: 15kΩ).

Instantaneous Stop

- Yes

Multi-Axes Control

- Yes

Position Control Mode

Position Setting Method

- Incremental (from the current position to relative position)

Resolution

- 1 step 0.72º, 500 (P/R)

Number of Data Settings

- 6 (Data No. 0 ~ 5)

Travel Amount Setting Range

- -8 388 608 ~ +8 388 607 steps (Data No. 0 ~ 5)

Torque Limiting Features

Torque Limiting Setting Range

- Assuming that starting torque is 100%, torque limitin values can be set by one of the following:
  • Digital setting: 1 ~ 100% (can be set in 1% increments)
  • External analog setting: 1 ~ 100% by external speed potentiometer (20 kΩ, 1/4 W) o

Torque Limiting Setting Methods

- Select one of the following methods:
  • Digital common torque setting: A torque limiting value can be set for all data sets (No. 0 ~ 7) in one operation
  • Digital independent torque setting: A torque limiting value can be set independently for e

Product Features

-

Flat TorqueWide Speed Control Range and Flat Torque

The BX Series offers a wide speed range of 30 to 3000 r/min and provides flat torque at all speeds from high to low. The high starting torque characteristics ensure ample torque at start and stop.

 


 

Excellent Speed Stability

The BX Series offers highly accurate speed control, achieving an excellent speed regulation with respect to load.

Speed Regulation:

  • ±0.05% with respect to load
  • ±0.05% with respect to voltage
  • ±0.5% with respect to temperature

With the BX Series, rotational irregularity at medium and high speeds is also reduced substantially.

Vertical Operation Speed Control During Vertical Drive

The motor with an electromagnetic brake enables stable speed control even during vertical drive (gravitational operation). When the power is turned off, the motor stops instantly to hold the load in place. The electromagnetic brake is automatically controlled via the driver in accordance with ON/OFF of the operation command signal.


 

OPX-1AControl Module OPX-1A

You can extend the functions of the BX Series using the control module (OPX-1A). The following functions are available on the extended system:

  • Speed setting (up to 8 speeds)
  • Setting of positioning operation data (up to 6 data settings)
  • Torque limit setting
  • Various displays; speed (r/min), position counter (STEP), load factor (%), alarm codes, alarm history

Digital Speed SettingDigital Speed Setting up to Eight Speeds (Extended Function Using Control Module)

Speed can be set digitally using an optional control module. You can set up to eight different speeds.


 

Expanded Speed RangeSpeed Control Range of 3 to 3000 r/min (Extended Function Using Control Module)

The digital speed setting function expands the speed control range to cover 3 to 3000 r/min.

Improved Speed Control Accuracy

When using a control module (Digital Setting):

  • ±0.05% with respect to load
  • ±0.05% with respect to voltage
  • ±0.05% with respect to temperature

Position ControlPosition Control (Extended Function Using Control Module)

Position control can be performed with the BX Series simply by setting data using the optional control module. The resolution is 0.72° (500 pulses per rotation) and a maximum of six points of positioning data can be set, of which two can be set for continuous operation. Return to mechanical/electrical home operation can also be performed.


 

Torque LimitingTorque Limiting (Extended Function Using Control Module)

Use of the optional control module enables torque limiting. The torque limiting function suppresses the motor output torque in accordance with the application and use condition.


 

Space SavingHollow Shaft Flat Gearhead

Space-Saving and Low-Cost
The output shaft can be coupled directly to your drive shaft without using a coupling. The flexible installation modes, such as installation on either the front or rear face or by using the center shaft, allows you to reduce the size and installation space of your equipment. Sine no shaft-coupling parts are needed, the parts cost and assembly man-hours will also decrease.


Higher Permissible TorqueHigh Permissible Torque
While the parallel shaft gearhead lets the permissible torque saturate at high gear ratios, the hollow shaft flat gearhead enables the motor torque to be utilized to its maximum capability.


 


 

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